In this Grey Trunk RFID Case Study, Grey Trunk’s asset tracking software assists Metalcraft with organizing their tooling and dies.
We’re known for our barcode and RFID solutions. However, we were having an asset tracking issue of our own. We were suffering from a decrease in productivity due to the time it took to find the right assets. As a custom shop, we possess a large amount of tooling and dies for the creation of asset tags.
The size of our inventory was leading to issues for the workers in production. Before implementing Grey Trunk RFID, it was taking operators up to 2 hours to find a singular die for a job. In addition, they could have been searching for a die that wasn’t even in the building. With more time spent searching, operators were completing fewer jobs and making less money.
The asset tracking solution was a combination of our RFID tags with Grey Trunk’s RFID asset tracking software.
Rather than spending hours looking for a particular die, our operators can now easily locate the tooling and dies within a 15-20 ft. read range that they need for a job. It has helped our organization by saving us hours of labor and making the manufacturing process more efficient.
The impact of Grey Trunk RFID on our operations has been transformative. Previously, the lack of an efficient tracking system meant that valuable time was lost not just in searching for tools, but also in the associated delays and disruptions to workflow. This inefficiency cascaded through the production process, affecting overall output and profitability. The frustration of not being able to locate necessary dies quickly led to a decrease in morale among the operators, who were constantly battling against time to meet production deadlines.
With the implementation of Grey Trunk RFID, we have seen a significant reduction in the time spent on asset location. Operators are now able to find the required dies within minutes, significantly enhancing productivity. The RFID system provides real-time visibility of asset locations, which means that the production floor is now a well-organized and efficient space. The ease of locating assets has also led to better utilization of our tools and dies, ensuring that they are always in the right place at the right time.
One of the key benefits of the Grey Trunk RFID system is its ability to provide detailed tracking information. This data is invaluable for inventory management, allowing us to keep track of the usage patterns of our tools and dies. By analyzing this data, we can make informed decisions about when to perform maintenance, order new tools, or retire old ones. This proactive approach to asset management helps us to avoid downtime due to unexpected tool failures and ensures that our production process runs smoothly.
The implementation process for Grey Trunk RFID was straightforward and seamless. The Grey Trunk team provided excellent support throughout the deployment, ensuring that our staff was well-trained and comfortable with the new system. The user-friendly interface of the software made it easy for operators to adapt quickly, and the integration with our existing systems was smooth and efficient. This has been a critical factor in the successful adoption of the RFID solution within our organization.
Furthermore, the flexibility of the Grey Trunk RFID system means that it can grow and evolve with our needs. As our inventory and production requirements change, we can easily scale the system to accommodate new assets and workflows. This scalability ensures that we are always equipped with the tools we need to maintain high levels of efficiency and productivity.
The improved asset tracking has also had a positive impact on our customer satisfaction. With faster and more reliable production processes, we are able to meet our delivery deadlines with greater consistency. This reliability strengthens our reputation in the market and builds trust with our clients. Additionally, the accurate tracking of assets helps us to provide better information to our customers about the status of their orders, enhancing transparency and communication.
In summary, the integration of Grey Trunk RFID into our operations has been a game-changer. The reduction in time spent searching for tools, the increased efficiency of our production process, and the enhanced ability to manage our assets proactively have all contributed to significant improvements in our overall productivity and profitability. The Grey Trunk RFID system has not only resolved our asset tracking issues but has also provided us with a powerful tool for continuous improvement and growth.
Overall, the partnership with Grey Trunk has been incredibly beneficial for Metalcraft. Their RFID asset tracking solution has addressed a critical challenge in our operations, delivering tangible improvements in efficiency and productivity. As we continue to leverage the capabilities of this system, we are confident that we will be able to maintain our competitive edge and achieve even greater success in the future.
